theindustrialsolutions.in

GeM Seller Id: 40B6200001401396
GST Registration Number : 09CBAPS9212B1ZT​

PRODUCTS

Our products are engineered for durability, efficiency, and performance, delivering reliable solutions

for diverse industrial applications.

MEASURING INSTRUMENTS

  • A measuring instrument is a device to measure a physical quantity. In the physical sciences, quality assurance, and engineering, measurement is the activity of obtaining and comparing physical quantities of real-world objects and events. Established standard objects and events are used as units, and the process of measurement gives a number relating the item under study and the referenced unit of measurement.

    • Micrometers,
    • Micrometers Heads
    • Calipers
    • Height Measuring Tools
    • Depth Measuring Tools
    • Inside Diameter Measuring Tools
    • Gauge Blocks
    • Calibration Equipment
    • Standards, Dial Indicators
    • Dial Test Indicators
    • Precision Sensor System
    • Linear Encoders
    • Coordinate Measuring Machines/Digitizers
    • Surface Roughness Measuring Machines
    • Contour Measuring Machines
    • Roundness Measuring Machines
    • Hardness Testing Machines

LAB EQUIPMENTS

LABORATORY EQUIPMENT REFERS TO THE VARIOUS TOOLS AND EQUIPMENT USED BY SCIENTISTS WORKING IN A LABORATORY. LABORATORY EQUIPMENT IS GENERALLY USED TO EITHER PERFORM AN EXPERIMENT OR TO TAKE MEASUREMENTS AND GATHER DATA. LARGER OR MORE SOPHISTICATED EQUIPMENT IS GENERALLY CALLED A SCIENTIFIC INSTRUMENT.

CUTTING TOOLS

A CUTTING TOOL IS A POINTED DEVICE USED TO REMOVE MATERIAL FROM A WORKPIECE IN THE FORM OF CHIPS. CUTTING TOOLS ARE USED IN A VARIETY OF MANUFACTURING AND MACHINING PROCESSES, SUCH AS DRILLING, MILLING, TURNING, AND GRINDING. 

WHEN SELECTING A CUTTING TOOL, YOU SHOULD CONSIDER THE FOLLOWING FACTORS: 

  • MATERIAL: THE MATERIAL BEING WORKED ON
  • CUTTING SPEED: THE DESIRED CUTTING SPEED
  • FEED RATE: THE DESIRED FEED RATE
  • SURFACE FINISH: THE DESIRED SURFACE FINISH
  • HARDNESS AND TOUGHNESS: THE HARDNESS AND TOUGHNESS OF THE WORKPIECE

THE MOST IMPORTANT FEATURE OF A CUTTING TOOL IS THE CUTTING EDGE, WHICH IS THE PART OF THE TOOL THAT COMES INTO CONTACT WITH THE WORKPIECE. THE CUTTING EDGE IS TYPICALLY MADE OF HIGH-SPEED STEEL, CARBIDE, OR CERAMIC.

MARKING EQUIPMENTS

A MARKING MACHINE IS AN INDUSTRIAL TOOL THAT CREATES PERMANENT MARKS ON PRODUCTS AND PARTS, SUCH AS LOGOS, NAMES, CODES, AND SERIAL NUMBERS. DIFFERENT TYPES OF MARKING MACHINES USE DIFFERENT MECHANISMS TO CREATE MARKS, SUCH AS ENGRAVING, STAMPING, ETCHING, OR INKING. 

HERE ARE SOME TYPES OF MARKING MACHINES:

  • DOT PEEN MARKING MACHINE

CREATES PERMANENT MARKS BY GENTLY MOVING THE MATERIAL TO FORM A SERIES OF DOTS. THIS METHOD IS SAFER AND MORE PRECISE THAN OTHER METHODS THAT MAY REMOVE MATERIAL. 

  • LASER MARKING MACHINE

USES LASER LIGHT ENERGY TO MARK MATERIALS. DIFFERENT TYPES OF LASERS ARE USED FOR DIFFERENT MATERIALS. FOR EXAMPLE, FIBER LASERS ARE USED TO MARK METALS, WHILE CO2 LASERS ARE USED TO MARK ORGANIC MATERIALS. 

  • HAND ENGRAVING MACHINE

CAN BE USED TO MARK HARD-TO-ACCESS OR DIFFICULT SURFACES. SOME HAND ENGRAVING MACHINES ARE BATTERY-OPERATED AND HAVE LED LIGHTING TO ILLUMINATE THE MARKING AREA. 

MARKING MACHINES ARE USED FOR BRANDING AND TRACKING PURPOSES

NDT EQUIPMENTS

NON-DESTRUCTIVE TESTING (NDT) EQUIPMENT IS USED TO EVALUATE THE PROPERTIES OF MATERIALS, COMPONENTS, OR STRUCTURES WITHOUT CAUSING DAMAGE. NDT EQUIPMENT CAN BE USED IN A VARIETY OF INDUSTRIES, INCLUDING CONSTRUCTION, MANUFACTURING, AEROSPACE, AND OIL AND GAS. 

SOME EXAMPLES OF NDT EQUIPMENT INCLUDE:

  • CONCRETE TEST HAMMERS: PROVIDE A QUICK ESTIMATE OF THE STRENGTH OF HARDENED CONCRETE 
  • CRACK MONITORS: MEASURE VERTICAL AND HORIZONTAL CRACKING IN CONCRETE 
  • HARDNESS TESTERS: MEASURE METAL ITEMS IN A VARIETY OF CONDITIONS 
  • UV LAMPS AND LED UV LIGHTS: USED FOR FLUORESCENT PENETRANT TESTING OR MAGNETIC PARTICLE INSPECTION 
  • INSPECTION DRONES: PROVIDE CLOSE ACCESS TO TEST PIECES 

SOME TYPES OF NDT METHODS INCLUDE: 

  • VISUAL INSPECTION
  • RADIOGRAPHY
  • ULTRASONIC TESTING
  • MAGNETIC PARTICLE TESTING
  • PENETRANT TESTING
  • LEAK TESTING
  • ACOUSTIC EMISSION TESTING
  • COMPUTED TOMOGRAPHY

 

STORAGE EQUIPMENTS

A material handling and storage system is a combination of activities and equipment that manages the movement, storage, protection, and control of materials and products throughout the supply chain. These systems are used in many industries, including manufacturing, warehousing, distribution, and logistics. 

Material handling and storage systems can help to:

  • Improve efficiency: By streamlining operations, reducing costs, and ensuring smooth workflows 
  • Reduce risks: By minimizing manual handling risks and reducing downtime 
  • Improve productivity: By automating the movement and storage of heavy and bulk materials 
  • Improve safety: By establishing safe practices for handling hazardous materials 

MEASUREMENT & TOOL MANAGEMENT SOLUTIONS

Tool management solutions help you track, maintain, and use your tools, equipment, and resources in an efficient way:
• Centralized Management
Store all tool information in one place, so you can check the location of tools and their data in real time.
• Tool Pre-Setters
Connect a tool Pre-Setter to a network of machine tools to automatically set up tools, reducing the need for manual input and preventing errors.
• Tool Circulation
Organize tool circulation on the shop floor to ensure tools are available when needed and to reduce costs.
• Maintenance
Regularly maintain tools to keep them in good working condition, which can extend their life and improve production quality.
• Inventory Management
Keep an accurate inventory of tools, including their locations and conditions, to prevent shortages, overstock, and misplacement.
• Tool Allocation
Assign tools to specific jobs, machines, or operators based on the production schedule.
• Tool Tracking
Monitor the usage, performance, and wear of tools over time.
• Disposal and Replacement
Properly dispose of tools that are no longer useful or repairable and replace them with new or refurbished ones.

MACHINE PROBES

A MACHINE PROBE IS A TOOL THAT MEASURES THE SIZE, POSITION, AND FEATURES OF A WORKPIECE OR CUTTING TOOL ON A MACHINE TOOL. IT CAN BE INSTALLED ON A CNC MACHINE TOOL TO AUTOMATICALLY MEASURE AND CORRECT THE POSITION AND SIZE OF THE TOOL OR WORKPIECE DURING THE MACHINING PROCESS. 

MACHINE PROBES CAN IMPROVE THE ACCURACY AND EFFICIENCY OF MACHINING, AND REDUCE THE RISK OF COSTLY ERRORS. THEY CAN ALSO HELP TO REDUCE THE CLAMPING PROCESS AND IMPROVE THE POWER AND QUALITY OF THE MACHINING PROCESS. 

SOME TYPES OF MACHINE PROBES INCLUDE: 

  • OPTICAL TRANSMISSION SYSTEMS: USE INFRARED TECHNOLOGY TO COMMUNICATE AND ARE BEST SUITED TO SMALL AND MEDIUM MACHINES.
  • TC53: USES INFRARED TRANSMISSION.
  • TC63: USES BRC RADIO TECHNOLOGY.
  • DUO-MODE: USES TWO INFRARED MEASURING SYSTEMS WITH ONE RECEIVER.
  • TWIN MODE: USES TWO RADIO MEASURING SYSTEMS SIMULTANEOUSLY ON ONE MACHINE.

METAL WORKING FLUIDS

METALWORKING FLUIDS (MWFS) ARE SUBSTANCES USED TO COOL AND LUBRICATE METAL DURING MACHINING, FORMING, AND THERMAL TREATMENT PROCESSES. THEY ARE ALSO KNOWN AS COOLANTS, SUDS, SOAP, OR SLURRY. 

MWFS ARE MADE FROM A BLEND OF OILS, WATER, AND OTHER MATERIALS. THEY HAVE SEVERAL FUNCTIONS, INCLUDING: 

  • LUBRICATION: MWFS REDUCE FRICTION BETWEEN THE TOOL AND THE WORKPIECE. 
  • COOLING: MWFS COOL THE CUTTING ZONE, TOOL, AND WORKPIECE MATERIALS. 
  • CHIP REMOVAL: MWFS REMOVE METAL CHIPS AND SHAVINGS FROM THE CUTTING ZONE. 
  • CORROSION INHIBITION: MWFS CONTAIN CORROSION INHIBITORS TO KEEP THE METAL IN GOOD CONDITION. 

THERE ARE SEVERAL TYPES OF MWFS, INCLUDING:

  • NEAT OILS

ALSO KNOWN AS “STRAIGHT” OILS, THESE ARE NATURAL OILS THAT DON’T NEED TO BE DILUTED. 

  • SOLUBLE OILS

THESE COOLANTS ARE USUALLY MADE WITH A MINERAL BASE OIL AND EMULSIFIERS, GIVING THEM A MILKY APPEARANCE. 

  • SYNTHETIC FLUIDS

THESE WATER-BASED FLUIDS ARE OFTEN USED FOR HIGH-SPEED PROCESSES BECAUSE THEY COOL WELL AND FOAM VERY LITTLE.

CNC MACHINES

A CNC MACHINE, OR COMPUTER NUMERICAL CONTROL MACHINE, IS A MOTORIZED TOOL THAT USES A COMPUTER TO AUTOMATICALLY PERFORM PRECISE OPERATIONS ON MATERIALS. CNC MACHINES ARE USED IN MANUFACTURING TO CUT, SHAPE, AND CREATE PARTS AND PROTOTYPES. THEY CAN BE USED TO MAKE A VARIETY OF PRODUCTS, INCLUDING MEDICAL IMPLANTS, JEWELRY, AND FURNITURE. 

HERE ARE SOME THINGS TO KNOW ABOUT CNC MACHINES:

  • HOW THEY WORK

CNC MACHINES USE PRE-PROGRAMMED SOFTWARE TO CARRY OUT A SERIES OF COMMANDS, SUCH AS TOOL MOVEMENTS, SPINDLE SPEEDS, AND FEED RATES. THE SOFTWARE CAN BE WRITTEN BY A PERSON OR GENERATED BY COMPUTER-AIDED DESIGN (CAD) OR COMPUTER-AIDED MANUFACTURING (CAM) SOFTWARE. 

  • HOW THEY IMPROVE PRODUCTION

CNC MACHINES CAN IMPROVE ACCURACY AND CONSISTENCY IN PRODUCTION BECAUSE THEY ELIMINATE THE NEED FOR MANUAL CONTROL. THEY CAN ALSO INCREASE PRODUCTIVITY FOR REPETITIVE PRODUCTION. 

  • TYPES OF CNC MACHINES

THERE ARE MANY TYPES OF CNC MACHINES, INCLUDING GRINDERS, LATHES, TURNING MILLS, LASERS, AND ROUTERS. CNC DRILLING MACHINES ARE USED TO CREATE OR ENLARGE HOLES IN MATERIALS. CNC ELECTRIC DISCHARGE MACHINES USE ELECTRICAL DISCHARGES TO CREATE A SPECIFIC SHAPE IN A MATERIAL

CUSTOMIZED PRECISION COMPONENTS

PRECISION COMPONENTS ARE HIGHLY PRECISE MACHINERY PARTS MANUFACTURED BASED ON CUSTOM SPECIFICATIONS OF CUSTOMERS, USED FOR INDUSTRIAL AND MACHINE-BASED COMPANIES IN DIFFERENT APPLICATIONS, LIKE CNC TURNING. THE PRECISION COMPONENTS GENERALLY PRODUCED WITH A DIVERSITY OF MATERIALS INCLUDING METALS SUCH AS STAINLESS STEEL, BRASS, COPPER, BRONZE, ALUMINUM, STEEL, TITANIUM, SPECIALIZED ALLOYS, ETC., TO ENSURE STABILITY AND FUNCTIONS OF ENGINEERING.

 

WELDING EQUIPMENT’S

A welding equipment is a powerful tool used to fuse two pieces of metal together. This machine holds the metal pieces in place, melts them, and uses pressure to join them. It is an essential tool for any construction-related job which requires metalwork.

 

automotive industry uses a variety of welding equipment and techniques, including:

MIG welding

A semi-automated process that uses a wire electrode and shielding gas to create welds. It’s the most common type of industrial welding and is suitable for most metals, including aluminum and steel. MIG welding is often used in high-volume production because it’s relatively easy to learn and can be done quickly. 

TIG welding

A manual process that uses a non-consumable tungsten electrode and an inert gas to create welds. It’s known for its precision and control, making it a good choice for intricate welds. TIG welding is often used on stainless steel and light metals. 

Arc welding

A process that uses an electrode to create heat to melt and weld metal components. Stick welders, also known as shielded metal arc welding (SMAW), are a common type of arc welding machine. Arc welding is often used in high-volume production because of its high accuracy and repeatability

GAUGES

A GAUGE IS A DEVICE USED TO MEASURE OR DISPLAY INFORMATION, SUCH AS DIMENSIONS OR OBSERVATIONS. GAUGES CAN BE SIMPLE MATERIAL COMPONENTS OR COMPLEX MACHINERY. ENGINEERS USE GAUGES TO DETERMINE THE CORRECT DIMENSIONS OF A WORKPIECE.

 

SOME OTHER TYPES OF GAUGES INCLUDE: 

PLUG GAUGE, RING GAUGE, SNAP GAUGE, FEELER GAUGE, THREAD GAUGE, AND FORM GAUGE.

THE VERB “GAUGE” MEANS TO ESTIMATE OR MEASURE, WHILE THE NOUN “GAUGE” IS THE TOOL USED TO MAKE SUCH A MEASUREMENT.

HEATING SOLUTIONS

SOLUTION HEAT TREATMENT IS A METALLURGICAL PROCESS THAT INVOLVES HEATING AN ALLOY TO A SPECIFIC TEMPERATURE, HOLDING IT THERE, AND THEN RAPIDLY COOLING IT. THE PROCESS IS USED TO: SOFTEN AGE-HARDENED PARTS SO THEY CAN BE WORKED, HOMOGENIZE THE ALLOY, DISSOLVEINTERMETALLIC, AND REMOVE COLD WORK AND OTHER STRESSES. 

 

THE EXACT TEMPERATURE AND TIME REQUIRED FOR SOLUTION HEAT TREATMENT DEPENDS ON THE ALLOY COMPOSITION AND THE THICKNESS OF THE PART. THE MATERIAL IS THEN RAPIDLY QUENCHED, OFTEN IN WATER, TO LOCK THE DIFFUSED STATE OF THE ELEMENTS INTO PLACE. 

 

SOLUTION HEAT TREATMENT IS IMPORTANT FOR MANY DIFFERENT FAMILIES OF METALS, INCLUDING: STAINLESS STEELS, ALUMINUM ALLOYS, NICKEL-BASED SUPERALLOYS, TITANIUM ALLOYS, AND SOME COPPER-BASED ALLOYS